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ExamReady EPA 608

refrigerant regulations

Refrigerant Handling and Identification

Handle refrigerant and its cylinders safely and legally.

11 steps4 criticalLimit 10 minAlways tested

Steps

  1. 1Confirm the refrigerant from the cylinder label and the equipment before you open anything
  2. 2Critical stepWear safety glasses with side shields and gloves; add goggles where liquid could spray
  3. 3Check the cylinder for damage, a readable label, and an overdue test date; do not use a damaged or overdue cylinder
  4. 4Use a refillable DOT recovery cylinder for recovered refrigerant, never a disposable one
  5. 5Use recovery or recycling equipment certified for that refrigerant and appliance
  6. 6Use hoses, gauges and fittings made for the refrigerant and its pressure; never force a connection
  7. 7Critical stepOpen valves slowly and check the hookup as you go
  8. 8Critical stepDo not knowingly vent refrigerant, including after you recover it
  9. 9Never mix refrigerants in a system or a cylinder
  10. 10Leak test with nitrogen, using a pressure regulator and relief valve, never oxygen or compressed air; do not pressurize a system with refrigerant
  11. 11Close valves and keep the cap on when you finish; store the cylinder upright, secured, cool and out of the sun

What graders are watching for

Tips
  • Never knowingly release refrigerant. De minimis releases are excused only when they come from good-faith recovery or recycling and the applicable practices are followed and certified recovery equipment is used (40 CFR 82.154(a)(2)).
  • Pressure rating matters: higher-pressure refrigerants need hoses, gauges and tools made for them. Equipment makers publish tools specified for the refrigerant (for example, R410A-specific manifolds and hoses).
  • Exam recall: recovery cylinders are refillable, DOT approved, yellow and gray; disposable cylinders are never refilled; EPA lists the risks of filling a cylinder more than 80 percent full; use nitrogen, not oxygen or compressed air, for leak detection.

Common mistakes

  • Going by cylinder color instead of the label.
  • Releasing a small amount to clear a hose or bleed a line; only good-faith releases while following the recovery rules are excused.
  • Recovering into a disposable cylinder or filling a cylinder past 80 percent full.
  • Using a hose or gauge not made for the refrigerant's pressure.
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